All-in-One Shredder & Granulator – Maximum Output, Minimum Footprint

A compact line that first powerfully shreds coarse material and then precisely granulates it. Ideal for plastic processors, recyclers, and manufacturing companies that require consistent quality, lower energy costs, and reduced handling.

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Revolutionize Your Process

Our All-in-One Shredder & Granulator replaces separate pre- and post-treatment with one integrated solution. Less internal logistics, less dust and noise, and greater control over your particle size.

The system combines a slow-turning, high-torque shredder with a high-speed granulator and automated material transfer. Result: stable output, lower kWh per ton, and measurable improved OEE.

High-quality wet meal sheets for Shredder Granulator All-In-One Machine

How It Works: From Bulk Material to Uniform Granulate

Feeding

Material is continuously fed through a hopper or conveyor belt. Level sensors monitor the feed.

Pre-Shredding

The single-shaft shredder gently reduces pieces at low speed and high torque.

Automatic Transfer

A closed conveying channel or blower moves the shavings dust-free to the granulator.

Fine Granulation

The granulator determines the final particle size through a sieve (5–15 mm). Optional water bath for washing/cooling.

Performance That Speaks for Itself

Shredding with High Torque

Equipped with a powerful, slow-running shredder with high torque that effortlessly processes bulk goods and tough materials, ensuring a consistent feed to the granulator.

Precise Granulation

The integrated high-speed granulator features adjustable sieves to produce uniform particle sizes (e.g., 5 mm – 15 mm), ideal for reprocessing or resale.

Impressive Throughput Capacity

Achieve significant processing capacities, ranging from 300 kg/h to over 1500 kg/h, depending on material density and requirements for the final particle size.

Durable Cutting Chamber

Equipped with wear-resistant alloy steel blades, as illustrated, designed for long service life and optimal cutting efficiency in both wet and dry applications. Easy access for maintenance and replacement.

Key Benefits: Efficiency Redefined

Space & Cost-Saving

Combines two machines into one, reducing the required space to 50% and lowering both initial investment and ongoing operational costs.

Automated & Integrated

Seamless material flow from shredding to granulation. Features an intelligent PLC control system with a user-friendly touchscreen for single-person operation.

Robust & Reliable

Heavy-duty construction, high-quality components, and built-in safety features (emergency stops, overload protection) ensure maximum uptime and operational safety.

Energy-efficient

Optimized motor dimensions and smart energy management systems reduce energy consumption compared to individual units, contributing to lower operational costs and a smaller ecological footprint.

From Challenge to Advantage

Common Pain Points

Unstable output due to loose shredder or grinding processes
High logistics costs between machines and intermediate storage
Excessive dust, noise, and maintenance intervals
Variable particle size complicates re-granulation

Our solution

One closed line with PLC control for constant throughput
Compact design with short material path and reduced handling
Encapsulated transfer and phased drives for lower emissions
Precision cutting and knife configuration for reproducible granulates

Versatile Applications in Various Industries

Our Shredder and Granulator All-In-One is adaptable to a wide range of materials and industries, making it a cornerstone for modern recycling and waste management.

Plastic Recycling

Efficiently processes PE, PP, PET, PVC, ABS, PS materials, including bottles, films, preforms, and lumps.

E-waste Management

Ideal for volume reduction of plastic components from electronics, cables (preparation for copper/aluminum recovery), and circuit boards (after initial disassembly).

Wood & Biomass

Reduces the volume of wood waste, small pallets, and green waste for composting, boiler fuel, or particleboard production.

And More…

Suitable for textiles, paper/cardboard (including secure document destruction), light non-ferrous metals, and various industrial waste materials.

View the Machine in Action

All-in-One Shredder & Granulator – Detailed View

Technical Specifications

Model	Throughput (kg/h)	Shredder Motor	Granulator Motor	Screen Size (mm)	Weight (kg)
SG-600/30	300–600	30 kW	22 kW	5 / 8 / 10	3.200
SG-800/55	600–1000	55 kW	37 kW	6 / 8 / 12	4.600
SG-1000/75	1000–1500	75 kW	45 kW	8 / 10 / 15	6.100

Capacity dependent on material type, moisture content, and desired final particle size.

Why All-in-One Performs Better

Aspect	All-in-One SG Series	Traditional Two-Stage Line
Footprint	Up to 50% compact	Large setup with intermediate storage
Energy per ton	10–20% lower through integrated regulation	Higher; peaks due to unbalanced transfer
Output Consistency	Constant particle size through fixed sieve	More variety with individual machines
Dust/Noise	Closed transfer, lower emissions	Open transfer, additional exhaust required
Operation	One HMI, automatic recipes	Multiple panels and manual tuning
TCO	Lower TCO due to less maintenance and downtime	Higher with additional drives/transport

Frequently Asked Questions

For which materials is the SG series most suitable?

Typical for plastics such as PE/PP films, PET bottles, HDPE drums, injection molding scrap, ABS/PS parts, and light composites. Consult our team for advice on fiber-rich or metal-containing streams.

Can we change the final particle size?

Yes. The screen is interchangeable and available in multiple sizes (5–15 mm). Measurement configuration and speed are optimized per recipe.

What is the maintenance strategy?

Easy access via service panels; quick blade and screen changes. We offer preventive maintenance packages and spare parts kits.

What Our Customers Say

“The integrated line halved our internal handling and reduced energy costs to 14% per ton.”

Operations Manager, Plastic Recycler

“Granulation quality is now consistent, which significantly reduces rejections in our extrusion process.”

Plant Manager, Film Manufacturer

“Installation and training were smooth. One HMI keeps the team productive.”

Technical Director, Compounder

"Schedule a consultation or request a custom quote"

Transform Your Waste Recycling Today

"Join the growing number of companies revolutionizing their waste management with our all-in-one shredder and granulator solution.".

✓ QUALITY GUARANTEED: All our recycling machines come with a comprehensive limited warranty of one year.

Ready to optimize your operation? Contact us for customized pricing and lead time information.

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