PVC PulverizerAdvanced Recycling Technology
Revolutionize Your Waste Management with Single Shaft Shredders
Discover how our advanced single shaft shredders transform the challenges of waste processing into efficient, sustainable solutions for your business.
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Our single-shaft shredders are versatile for production and recycling. By reducing internally, you lower waste and logistics costs, improve OEE, and increase the value of by-products.
Reduce production by-products at the source. Less disposal and faster ROI.
Long and thick pieces reduced in one step. Ideal for further processing.
High torque and low speed ensure a homogeneous product and low heat.
Volume reduction and lower logistics costs; robust for continuous use.
Efficiently handles ‘difficult’ light materials for consistent output.
Pre-step or post-step in lines; uniform particles for separation or extrusion.
The Technical Masterpiece: Components of the Single Shaft Shredder
The core of modern waste management is the single shaft shredder – a precisely designed machine, built to process a variety of materials with remarkable efficiency. Let's explore the advanced components that work together for exceptional performance:
The heart of the system, made from high-quality, extremely strong steel to withstand intense operational demands. This central component delivers power to the cutting elements and maintains structural integrity for thousands of operating hours.
Our advanced blades of alloy steel combine optimal hardness with exceptional wear resistance. Strategically positioned for maximum cutting efficiency, these blades provide a consistent particle size while minimizing energy consumption.
Designed with workflow optimization in mind, our feed hoppers simplify smooth material feed while prioritizing the safety of the operator. Custom configurations are available to meet your specific processing requirements.
The intelligently designed discharge opening ensures a continuous material flow and prevents clogging. Adjustable sieve sizes allow you to accurately regulate the size of the discharged particles for subsequent processes.
Our integrated power transmission solution combines high-performance motors with precision reducers and couplings, delivering reliable performance while optimizing energy consumption under varying load conditions.
Advanced Operating Principles
The single shaft shredder operates according to an exceptionally efficient principle that combines multiple mechanical forces to achieve optimal material reduction:
When materials enter through the ergonomically designed feed hopper, they come into contact with the rotating shaft equipped with precision-designed blades. These blades generate powerful cutting and shearing forces that fragment the materials while minimizing heat generation and energy consumption. The materials are further processed in the cutting chamber until they reach the desired particle size, after which they pass through carefully calibrated sieves and are discharged through the discharge opening.
This advanced process ensures consistent output quality and adapts to variations in material properties – a testament to technical excellence.
Find Your Perfect Match: Single Shaft vs. Double Shaft Technology
Single Shaft Shredders
The ideal solution for processing softer and less dense materials such as:
- Plastic runners and casting residues
- Wooden pallets and branches
- Organic materials including bones
Benefits: Cost-effective operation, lower maintenance requirements, excellent energy efficiency
Double Shaft Shredders
Designed for challenging, denser materials such as:
- PE films and PP pipes
- HDPE drums and rubber bands
- Auto parts and electronic waste
Benefits: Higher throughput capacity, more uniform particle size, superior processing of tough materials
Our technical team can help you determine the perfect configuration based on your specific material properties and processing objectives.
Performance Specifications: Find Your Ideal Model
Our extensive range of single shaft shredders offers solutions for operations of all sizes. View the detailed specifications to identify the model that meets your processing requirements:
| Model | ERMDS-600 | ERMDS-800 | ERMDS-1000 | ERMDS-1200 |
|---|---|---|---|---|
| Main Motor Power | 30kW | 45kW | 2×37kW | 2×45kW |
| Hydraulic Motor Power | 4kW | 4kW | 5.5kW | 5.5kW |
| Blade Material | SKD11 | SKD11 | SKD11 | SKD11 |
| Rotating Diameter | Φ400mm | Φ400mm | Φ450mm | Φ500mm |
| Rotation Speed | 85 tpm | 85 tpm | 80 tpm | 70 tpm |
| Processing Capacity | 400-600 kg/u | 600-800 kg/u | 800-1200 kg/u | 1500-2000 kg/u |
If you're unsure which model is suitable for your operation, our technical consultants are ready to conduct a detailed assessment of your processing needs and recommend the optimal solution.
Transform Your Waste Processing Today
Join the growing number of companies revolutionizing their waste management with our single-shaft shredding technology.
✓ QUALITY GUARANTEED: All our recycling machines come with an extensive one-year limited warranty.
Ready to optimize your operation? Contact our team for personalized price and delivery time information.
Request InformationFrequently Asked Questions
What is the capacity per model?
How much noise does the machine produce?
Which screen size should I choose?
How often should the blades be sharpened or replaced?
Can I integrate with a conveyor belt, blower, or metal detection?
What about energy consumption and safety?
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